If your business is growing, or you want to improve your line production output, a lineshaft driven roller conveyor system might do the trick.
A conveyor is a materials handling system. It helps operators to transport products easily.
You can use a conveyor system for a range of products, including powders, bulk goods, and goods with complex geometries. For these applications and others, conveyor systems are an integral part of the production line.
They give operators a fast and safe way to handle large amounts of materials. However, a lineshaft driven roll conveyor is especially beneficial because it moves goods for workers.
For a complete guide to lineshaft driven roller conveyor systems, keep reading.
What Is a Lineshaft Roller Conveyor System?
There are several types of conveyors. However, they all work similarly.
A conveyor system moves goods from one point to the next using either mechanical power or gravity. The conveyor system sits on a frame that holds the moving components.
The design of conveyor systems is relatively straightforward. However, engineers have made significant advances in conveyor systems over the years. The lineshaft roller conveyor is one of those advancements.
A lineshaft conveyor system is similar to a conveyor belt system. With conveyor belt rollers, the conveyor is powered by a belt. With a lineshaft role conveyor system, however, the rollers are powered by a shaft that sits beneath the rollers.
Lineshaft conveyor systems are suitable for moving light goods that weigh approximately less than 110 pounds. These goods might include plastic tote boxes or cardboard boxes.
With a lineshaft conveyor, a single shaft runs the length of the conveyor. Down the length of the shaft, you’ll see a series of spools. Each spool actuates a roller.
An O-ring runs from the spool to the shaft of each roller. When you activate the shaft, the O-rings make the rollers rotate.
The rotation of the rollers transports goods down the production line. The rollers enable you to move goods across a work area easily.
Typically, you’d control a lineshaft conveyor with a programmable logic controller. The controller actuates specific sections of the conveyor system.
How Lineshaft Conveyors Work
Workers skate goods across the surface of the rollers of a conveyor system. The system helps them with moving materials from one place to the next.
However, the goods transported using a conveyor system must have a rigid surface. Also, the items must span across a minimum of three rollers. These kinds of goods are ideal for accumulation applications.
No roll conveyor system works well with soft bottom goods, such as cement bags. Otherwise, you can use a conveyor system for nearly all line applications.
The minimum size of the goods you can transport on a conveyor will vary depending on the size of the rollers of your system. Manufacturers make rollers as small as 17 mm in diameter. Conveyor system manufacturers also set the rollers as close together as 18.5 mm.
You can even use a conveyor system to slow the inertia of products moving at high speed. This capability makes conveyors useful for high-speed sorting operations.
You can also use a lineshaft roller conveyor to equalize the speed at which goods move down the line. Furthermore, you can use this kind of conveyor to move goods from a low elevation to a high elevation.
There are even bidirectional applications for lineshaft drive conveyors. By switching the direction of the motor, you can operate a lineshaft drive conveyor in either direction. For this reason, a lineshaft drive is suitable for use with many materials.
The Benefits of Conveyor Belt Rollers
One of the biggest advantages of a lineshaft drive conveyor is that it operates quietly. Also, they’re easy to install.
Once installed, they need very little maintenance. Therefore, the cost of ownership is quite low for this kind of equipment.
A lineshaft conveyor is also safe. For example, a lineshaft drive sometimes features an elastic belt that stretches. If an operator gets their fingers caught under the belt, it will not injure their fingers.
Also, the spools of a lineshaft drive slip. If an operator’s clothing, hair, or hands find their way in between rollers, the rollers will stop moving.
Ultimately, a lineshaft driven roller conveyor system is a safe and effective way to increase line productivity.
Level Up Your Line With a Roller Conveyor
Sans a conveyor system, workers must manually carry or transport goods from one location to another. Manually transporting goods results in more labor cost, wasted time, and unnessary workers comp. claims.
Manual materials handling is slow and strenuous. In the end, manual handling reduces productivity.
With a conveyor system, however, you can resolve all these issues. An automated conveyor system makes it easier to move materials as needed. When necessary, you can even adjust the speed of the conveyor system to increase or decrease output.
A conveyor system can also help you minimize workplace injuries. Often, workers get injured due to overexertion after repeatedly lifting materials. A conveyor system, however, can help to reduce the strain that you place on your employees.
A new lineshaft driven roller system can transform your work environment. No matter what field or industry, a roll conveyor system can also help you to reduce injuries. Furthermore, you can reduce labor costs and boost worker productivity with a lineshaft conveyor system.
Source Your Conveyor System From a Trusted Manufacturer
Now you know more about the lineshaft roller conveyor system. What you need now is a trusted manufacturer and distributor for your conveyor system upgrade.
Denby Distributors, Inc. has served the industrial needs of firms for more than three decades. Over the years, we’ve served a wide range of manufacturing industries.
Today, we operate a full-service online wholesale warehouse. We stock many of the world’s leading equipment and tool brands. You can source thousands of commercial products for a range of industries from our catalog.
Contact a Denby Distributors, Inc. representative today at (941) 893-9695 or connect with us online. We’re ready and waiting to supply you with the top-notch equipment that you need to ensure the safe and optimal functioning of your facility.
We can keep you moving!
For all of your gravity conveyor needs, contact us.